The demands for quality, efficiency and process reliability in modern foundries continue to increase. At the same time, labour shortages and the high physical strain of manual post-processing are making traditional cleaning tasks more challenging. In response, Reis Robotics is presenting a significantly expanded machine portfolio for automated casting cleaning – including new component-guided systems and advanced software functions.
New flexibility through expanded system concepts
In addition to the established tool-guided systems, Reis Robotics now also offers component-guided solutions designed especially for smaller or lighter parts. These systems incorporate infeed and outfeed buffers as well as camera-based position detection to ensure accurate component handling. With this expanded offering, the company addresses the rising demand for robot-based deburring, sawing, milling and grinding processes – particularly among small and medium-sized foundries looking to automate their machining steps.
PreMachiningCenter (PMC): Automation for foundries of all sizes
A key highlight of the new developments is the Reis PreMachiningCenter (PMC). Designed as a modular system, it brings the benefits of industrial automation to foundries with lower production volumes.
At the core of the PMC is a powerful combination of:
- the new ROBOTstar VII control platform,
- robust and precise robot mechanics,
- and the flexible positioner series offering up to five axes and payloads of up to 7,000 kg.
This setup enables precise machining of large and complex components made from aluminium, grey cast iron or steel.
Intelligent software functions enhance efficiency and process safety
A major focus of the latest developments is software innovation. The ROBOTstar VII control system processes sensor and spindle data in real time and integrates them directly into path planning. This enables a range of intelligent functions, including:
- crash protection,
- adaptive control behaviour,
- dynamic speed adjustment,
- and automatic adjustment of offline programs to real component geometry using point, line or surface sensors.
A tool for automatic assessment of casting surfaces before and after the cleaning process is also under development – another step toward fully automated quality assurance.
Modular, flexible and future-ready
Thanks to its modular design, the new system portfolio integrates seamlessly into existing production environments. Foundries of all sizes benefit from highly efficient, safe and scalable automation solutions tailored to a wide range of machining tasks. With these innovations, Reis Robotics reinforces its commitment to providing leading automation solutions for foundry applications – from advanced control systems and robot mechanics to flexible, scalable system concepts.
